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Able provides professional, technologically based consultancy and support services to aerospace industry. We offer competent solutions and resources to prime contractors for aircraft manufacturers. We integrate domain expertise and IT enabled design engineering skills to fulfill customers outsourcing needs. |
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Our aerospace engineering team consists of specialists and professionals in aircraft tooling, airframe, structural and mechanical design. We have expertise in design, analysis & manufacturing of aircraft components and assemblies. Our team's combined experience for aerospace stands over 100 man years of service, mainly for military and civil aircraft projects.
Our unique approach in understanding your outsourcing requirements, structuring effective delivery model and flexibility in becoming part of your project team to ultimately streamline design processes and to meet project delivery schedules, will make you look no further. We provide scalable and cost effective services and can manage Offshore Development Centre (ODC) that efficiently functions as an extension of your design engineering department. |
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| Design,
Development & Detailing |
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Sample projects handled
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* Gas Turbines - Fan, Turbine & Compressor |
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• Gas turbine components and accessories
• Turbine and Compressor casing from sketch
• Cross head for Gas turbine
• Gas turbine wheel, wheel rotor, blades by creation of airfoil points
• Part & assembly modeling of LP Stage gas turbine compressor
• Bleed heater systems of 7F turbine, Gas turbine exhaust diffuser and Stack system and Exhaust diffuser duct |
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* Airframes - Wings, Fuselage & Doors |
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Sample projects handled |
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• Air intake NMG
• Front fuselage NMG
• Fixed wing NMG
• Splitter plate NMG |
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* Aero Engines |
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| Sample projects handled |
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• Reverse engineering - MIG-25 Engine (One stage Compressor, One stage Turbine)
• Reverse engineering - Engine blade for TV3-117 Engine (Helicopter engine) |
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* Composite Structures |
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| Sample projects handled |
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| • Structural parts of military application helicopter |
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* Accessories |
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| Sample projects handled |
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• High speed rotors, bearings and seals based on machine dynamics
• India's first 8 MW single shaft rotor bearing system
• Part & assembly modeling of Micro turbo test set (Ground test equipment for fighter plane). |
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| Analysis,
Simulation & Validation |
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| *Structural and thermal analysis of components
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Sample
projects handled
 • Steady state Thermal and Structural analysis of Diffuser duct
• Structural Analysis of Galley.
• Established structural analysis procedure to provide design assessment tool as well as to ensure structural integrity of the unison ring of high-pressure compressor actuation system
• Experimental setup for convective heat transfer coefficient evaluation
• Thermal-Mechanical analysis of 7-stage high-pressure compressor rotor disc assembly
• FE model building and transient thermal analysis of Stator Blade
• Torsional analysis of blower motor system
• Torsional analysis of turbine/motor driven gear pump (approved by EIL)
• Expert system for fault diagnosis of rotating machines, condition monitoring and diagnosis and analysis of Frame
5 GT rotor system
• Gear box analysis and condition monitoring and problem solving
• Field balancing of 210 Mw machine
• Geo-Synchronous Launch Vehicle and its support system
• Dynamic analysis of planetary gear system for high speed compressor
• Torsional critical speeds & response due to electrical faults Bending critical speeds & Unbalance response
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* Thermo-elastic analysis |
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| Sample projects handled |
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• Elastic-Plastic analysis of a simple shaft
• Aero elastic analysis of an Aircraft wing |
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* Crash analysis of engine components |
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| Sample projects handled |
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• Bleed Heater systems of 7F turbine, Gas turbine exhaust diffuser and Stack system and Exhaust diffuser duct
• Fan blade out study on Turbine exhaust case of an aero-engine using ANSYS and LSDYNA
• Bird strike study on aero-engine cap |
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* Optimizations of casings |
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| Sample projects handled |
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• Transient thermal- mechanical analysis of Compressor discharge casing & Turbine exhaust casing
• Turbine volute casing
• Frequency response analysis of Fan casing |
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* Weight and manufacturability optimization |
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| Sample projects handled |
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• Weight optimization study of Intermediate case of an aero-engine
• Purge hole optimization of a Rotor blade of a Gas turbine
• Field failure investigations of steam turbine and gas turbine components, flange opening studies to investigate leakage and to determine bolt pre-loads |
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* Vibration Analysis |
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| Sample projects handled |
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• Vibration analysis of Compressor stator vane assembly, generation of Campbell diagrams & Interference diagrams, validation of test data & decision on strain gauge location.
• Vibration measurements and trouble shooting of land based GT, Steam turbine systems
• Time dependent rotor vibrations due to sudden loss of blades |
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* Fatigue and damage tolerance |
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| Sample projects handled |
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• Determination of residual stresses at the weldment of boom
• Static and Modal analysis of Generic Attack Helicopter
• Static analysis of Air-turn manifold
• Modal analysis of Stator blade |
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* Rotor Dynamics |
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| Sample projects handled |
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• Drum Rotor design optimization using DOE method
• Rotor dynamic analysis for vfd drive for compressor train
• Rotor dynamic analysis of PG10 GT system |
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| Software
Tools |
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• Catia V4 & V5, NX, Pro-Engineer, Solid Edge, Solid Works & AutoCAD
• Nastran, Ansys, Hypermesh, LS-Dyna |
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Components, Subassemblies, Assembly Tooling, Jigs & Fixtures |
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• Aircraft Assembly Tooling
• Jigs & Fixtures
• Gauges Form & Lay up Tooling |
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| Sample projects handled |
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• Tool designs for conversion of Passenger plane to Cargo
• Tool Design for wing subassemblies of fighter aircraft
• Assembly tools for Aircraft structures
• Drill Jig, EDM Fixture, Grinding Fixture, Mandrel, Milling Fixture, Turning Fixture, Welding Fixture, Form Tool, NCMF, Assembly jigs and Sub assembly jigs, Acceptance gauge
• Assembly jig - Rudder for HJT (Trainer) |
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